Automation Systems Material Handling (AMH) refers to using automated systems and equipment to transport, sort, organize, and store materials within manufacturing facilities, warehouses, and distribution centers. These systems aim to streamline complex logistic workflows, drastically reduce manual labor, and significantly enhance operational efficiency and productivity.
Automation is a customizable and efficient solution for businesses of any size such as warehouses, distribution centers, and food production facilities. In manufacturing facilities automation can employ robotics or other technology to ensure efficient, safe, and ergonomic material movement. Additionally, automated material handling solutions in medical facilities employ sensors, robotics, conveyance, feeding systems, and other technologies to meet production needs.
Key components of automation systems are composed of the following technologies:
- Automated Guided Vehicles (AGVs)
- Conveyor
- Robotics
- Sortation Systems
An automated guided vehicle is a portable, self-driving vehicle often used for transporting materials and goods between locations within a facility. AGVs rely on radio waves, vision cameras, magnets, or lasers for navigation while following indicated long lines or wires on the ground. Conveyor systems are continuous material handling systems that use belts, rollers, or chains to transport materials and goods from one location to another. They range from fully automated with zero pressure accumulation options and can include lift gates for easy access to different areas in your facility. Conveyor systems are widely used in the manufacturing, warehousing, and distribution industries, where a large volume of materials requires efficient and uninterrupted movement. Robotics, such as robotic arms and manipulators are programmable machines capable of performing tasks, like picking, placing, assembling, or packaging items. They are commonly used in manufacturing environments, where they can handle delicate or hazardous materials quickly and efficiently. ASRS Technology is found in warehouses and distribution centers. The ASRS can store and retrieve goods in designated places, such as pallet rack systems. This technology consists of sites where machines can access goods by following predetermined paths. These systems use stacker cranes, shuttles, or robots to move items between locations like conveyors or AGVs. Finally, Sortation systems automatically sort, and route items based on their specific size, weight, or destination. Sortation is commonly found in distribution centers, storage systems, and e-commerce fulfillment centers, and is designed to improve throughput and increase efficiency
Benefits:
- Reduced risk of injuries: By taking over repetitive, physically demanding tasks, automation systems minimize the risk of injuries related to manual handling, fatigue, and working at elevation on lifts.
- Improved efficiency: Use computerized devices and robots to move, and retrieve products, leading to increased productivity and reduced labor costs.
- Enhanced accuracy: Minimize human error, ensuring precise orientation and placement of products, and reducing the likelihood of damage or misplacement.
- Cost savings: Reduce operational costs by minimizing labor requirements, reducing energy consumption, and decreasing maintenance needs.
- Scalability: Automation systems enable businesses to scale their operations more easily, accepting new contracts and increasing production capacity without compromising efficiency.
- Better team management: Optimize labor allocation, allowing teams to focus on higher-value tasks and improving overall warehouse management.
- Increased flexibility: Automated systems can integrate into various technologies and processes, providing flexibility in production workflows. Enabling businesses to adapt to changing demands.
AI Systems specializes in providing comprehensive design and installation services for businesses of any size, focusing on automated or manual systems for order processing, picking, packing, shipping, and manufacturing. We can help upgrade safety protocols for your facility and streamline your operation with automation. Additionally, we can assist with implementing robust inventory management systems and flexible order processing to meet changing customer demands. Contact us to design a solution for you