The Importance of Vertical Lift Modules

Vertical Lift Modules (VLMs) are cutting-edge automated storage solutions that revolutionize the way warehouses and manufacturing facilities utilize vertical space. Featuring two stacks of trays and a centralized elevator that seamlessly operates between them, VLMs enable rapid retrieval and delivery of trays directly to operators. This innovative approach transforms traditional storage into an efficient goods-to-person picking system.

VLMs can offer numerous advantages. They dramatically boost productivity and enhance operational efficiency while maximizing available space. The also free up valuable horizontal footage that can be repurposed for other functions by leveraging vertical storage. Moreover, their customizable shelving units are adaptable to a wide range of product types, ensuring that your storage solution meets your unique needs effectively. Embrace the future of storage with VLMs and unlock the full potential of your warehouse or manufacturing environment.

Their innovative modular design makes these systems highly adaptable for a wide range of industries, seamlessly accommodating up to six operators simultaneously. This allows multiple users to efficiently retrieve stored items at once, streamlining operations and enhancing productivity. By condensing warehouse space—transforming a sprawling 5,000 square feet into just 150 square feet for the machine—these systems achieve an impressive 90% reduction in footprint. This significant space-saving leads to substantial cost savings in real estate and operational expenses.

Additionally, they are equipped with ergonomic solutions for order picking, effectively minimizing fatigue and significantly reducing the risk of injury among warehouse staff. Investing in these systems not only optimizes your storage capabilities but also fosters a safer and more efficient work environment.

Integrating VLMs with ERP systems revolutionizes inventory management and enhances report generation. These advanced systems offer powerful remote diagnostic capabilities, allowing you to monitor and optimize performance effectively. By leveraging this technology, you can significantly maximize your return on investment and ensure your operations run at peak efficiency.

  • Trays: Used to store items, these can be customized with partitions and dividers to create multiple SKU positions in one tray
  • Centralized Elevator: Runs vertically between the front and rear columns of trays, retrieving and delivering to operators, minimizing pick times
  • Modular Design: Allows for easy modification and change of heights, locations, and pick windows at any time, making these systems adaptable to changing storage needs
  • Ergonomic Solutions: VLMs reduce the need for excessive bending, reaching, or walking, thus minimizing fatigue and the risk of injury
  • Space Utilization: VLMs can condense large storage areas into a fraction of the space, reducing the need for additional space
  • Customizable: VLMs can be tailored to fit various product mixes and industry needs.
  • Efficiency: VLMs can significantly increase storage capacity and efficiency, with some systems capable of delivering one or two trays at a time to the picking area
  • Throughput: VLMs can achieve throughput rates of up to 500 LPH utilizing a pod of machines, depending on the configurator and application
  • Automated Retrieval System (ARS): Brings required items directly to the operator, minimizing manual searching time and effort

AI Systems specializes in offering comprehensive design and installation services for distribution facilities. We focus on both automated and manual systems for order processing, picking, packing, and shipping. Our team can help upgrade your facility’s safety protocols and enhance automation with conveyors of any size. Additionally, we assist in implementing robust inventory management systems and flexible order processing to adapt to changing customer demands. Contact us to design a solution for you.

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